Components - ZeroAvia

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    Electric Aviation Components

    World-leading electric motor, inverter and fuel cell propulsion technologies

    Electric Aviation Components

    World-leading electric motor, inverter and fuel cell propulsion technologies

    With over 30 patents granted and 100+ pending in hydrogen fuel cell systems, power electronics, and electric motor technology for aircraft, we stand at the forefront of electric aviation innovation.

    Rapid Technology Development and Critical IP

    Power-Dense

    Lightweight fuel cell systems, inverters and high power electric motors for aviation.

    Flexible

    Versatile and modular systems that can be tailored for OEMs exact power needs and requirements.

    Reliable

    Designed from the ground-up for aerospace applications with a focus on fault-tolerance and durability.

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    Hydrogen Fuel Cell Systems

    ZA600 Power Generation System (PGS)

    ZeroAvia’s ZA600 PGS is the world’s first fuel cell module designed to meet CS-E certification requirements. The innovative balance of plant is en route to full certification and commercialisation and is well advanced in the requirements validation testing campaign.


    Max Continuous Power: 200kWe

    Efficiency: 55-60% Overall System Efficiency

    Operating Voltage: 910V – 570 VDC


    Max Continuous Power: 200kWe

    Efficiency: 55-60% Overall System Efficiency

    Operating Voltage: 910V – 570 VDC

    SuperStack Flex (LT-PEM)

    The SuperStack Flex is a modular, light-weight, aviation optimized hydrogen fuel cell balance of plant, developed as a best-fit approach for VTOL and UAV aircraft with further potential applicability in marine and ground vehicles.


    Power: Modular, scalable to meet a range of requirements

    Specific Power: 1.2kW/kg Power


    Power: Modular, scalable to meet a range of requirements

    Specific Power: 1.2kW/kg Power

    High Temperature PEM Fuel Cell Stacks

    ZeroAvia has made unprecedented breakthroughs with in-house development of a pressurized High Temperature PEM hydrogen fuel cell system. Our proprietary HTPEM stacks offer significant advancement in specific power, unlocking large aircraft and rotorcraft applications.


    Power: 20kW Nominal Power

    Output Voltage: 80-120V depending on load


    Power: 20kW Nominal Power

    Output Voltage: 80-120V depending on load

    Electric Motors & Propulsion Systems

    Lightweight, high-power electric motors and propulsion systems for hydrogen, battery or hybrid electric aircraft applications.

    600kW Electric Propulsion System

    The 600kW electric engine is designed to be highly efficient and lightweight, with exceptional fault tolerance.


    The power agnostic EPS comprises four ZeroAvia 200kW continuous power inverters converting DC power to AC to supply ZeroAvia’s high power electric motor for highly efficient propulsion.


    The power agnostic EPS comprises four ZeroAvia 200kW continuous power inverters converting DC power to AC to supply ZeroAvia’s high power electric motor for highly efficient propulsion.

    600kW Electric Motor

    The 600kW Electric Motor is a radial flux surface permanent magnet based high efficiency machine, specifically designed for direct drive installations mounted to the propellor. Having a stator core divided into 4 sections enhances fault tolerance and allows higher input current from the inverters.


    Power: 600kW Continuous Power

    High-Efficiency: 94-96% vs load and speed

    Max Speed: 2,200RPM


    Power: 600kW Continuous Power

    High-Efficiency: 94-96% vs load and speed

    Max Speed: 2,200RPM

    900kW HyperCore Electric Motor

    The HyperCore electric motor is a leading-edge technology for aviation, with a high speed, high performance motor drive with integrated SiC Inverters. The fully integrated motor-inverter system is designed to be powerful, compact, and ultra-efficient. The system is modular and stackable with ability to support multi-MW applications.


    Unmatched Power: 900kW Continuous Power

    High-Efficiency: 94-96% vs load and speed

    Max Speed: 24,000RPM


    Unmatched Power: 900kW Continuous Power

    High-Efficiency: 94-96% vs load and speed

    Max Speed: 24,000RPM

    Single Silicon Carbide (SiC) Inverter

    The inverter is a Silicon Carbide (SiC)-based, high-efficiency system, specifically designed for aviation at high-altitude and unpressurized areas. It converts HVDC voltage to three-phase AC power, offering a high level of segregation and fault tolerance.


    Unmatched Power: 225kW Max Power

    High-Efficiency: 98-99% vs load and speed

    Power Density: 20kW/kg (18.7kW/L)


    Unmatched Power: 225kW Max Power

    High-Efficiency: 98-99% vs load and speed

    Power Density: 20kW/kg (18.7kW/L)

    Dual Silicon Carbide (SiC) Inverter

    The inverter bidirectionally converts HVDC voltage to three phases (3Φ) AC power. Two side by side inverters offer a high level of segregation and fault tolerance.

    Unmatched Power: 450kW Max Power

    Power Density: 20kW/kg

    Unmatched Power: 450kW Max Power

    Power Density: 20kW/kg

    Hydrogen Storage Solutions

    LHS10 – Liquid Hydrogen Storage

    A 10.5kg capacity next generation liquid hydrogen storage system, with exceptional wet weight efficiency and resilience.


    With unique innovations to manage boil-off, reduce weight and improve thermal performance and vacuum resilience.


    With unique innovations to manage boil-off, reduce weight and improve thermal performance and vacuum resilience.

    Applications

    Our advanced component technologies have been developed for an increasingly diverse range of applications. By supplying the clean aviation sector with our advanced technologies, we will further our overall contribution to tackling aviation’s climate change impact.

    Fixed-Wing

    Fixed-Wing

    Rotorcraft

    Rotorcraft

    UAV

    UAV

    eVTOL

    eVTOL

    Explore More

    Learn about our component range and find out how it can support your application needs.

    Interested in our components? Get in touch with our Business Development team today.